Our Casting Manufacturing Process

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1. Pattern Creation

• A wax pattern is made, replicating the exact shape of the final component.
   
• The pattern may be created using injection molding if high volume is needed.

 

2. Assembly (Treeing)

• Our team of experts in Multiple wax patterns are attached to a central wax sprue to form a tree-like structure, allowing multiple parts to be cast at once.

 

3. Shell Building (Ceramic Coating)

• The wax tree is repeatedly dipped into a ceramic slurry and sprinkled with fine sand.
   
• This is dried and repeated multiple times (usually 6–10 layers) to build a strong shell.

 

4. Wax Removal (Dewaxing)

• The ceramic-coated tree is placed in an autoclave or furnace to melt and drain the wax, leaving a hollow ceramic mold.standards.

 

5. Mold Firing

• The empty ceramic mold is fired at high temperature to remove any remaining wax and harden the mold.

 

6. Casting (Metal Pouring)

• Molten metal is poured into the hot ceramic mold.
   
• The metal fills the mold cavities, taking the shape of the original wax patterns.

 

 

7. Cooling and Shell Removal

• Once the metal has solidified and cooled, the ceramic shell is broken away using vibration or blasting.

 

 

8. Cutting and Finishing

• Individual cast parts are cut from the tree.
   
• Final operations like grinding, machining, heat treatment, and surface finishing may be applied as per IS or ASTM standard or customer specification.
   

 

 

9. Inspection and Dispatch

• All castings are done 100% visual Inspection.
   
• And all critical dimensions are 100% inspected before packing and dispatch.